Extended Length Flex | PCB

Taking Flex Farther Than Before

With Pioneer’s unique splicing technology, the capability to manufacture flexible printed circuit boards larger than the standard flex material of 24" by 36" has never been easier. Proven reliability and durability for the most extreme environments.

Our Specialty

Extended Length Flex By Pioneer Circuits

Pioneer Circuits has the capability to manufacture flexible printed wiring boards that are larger than the standard flex material of 24" by 36" Our panel size can go up to 24in. by 85in., and our unique splicing technology allows us to manufacture even larger sizes! Using an extended length flex to replace standard size circuits eliminates the need for connectors and assembly labor, offers a lighter alternative, provides further flexibility, and improves reliability for the end use application.

What We Do

Open doors to more possibilities with Extended Length

Hardware

Assembly

Weight & Durability

3d Space Saving

Frequently Asked Questions

What applications are good candidates for extended length flex?

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Deep space, military, aerospace, robotics, UAVs or medical applications would benefit and be good candidates for extended length flex.

How does the advantages of extended length flex benefit you?

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Splice methods can join multiple flex segments and allows for extended length flex circuits to meet demanding requirements that a regular rigid pcb or hardwiring can’t.

What capabilities does extended length flex technology provided?

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Pioneer is proudly AS9100 and NADCAP certified for quality assurance. We are also certified and adhere to strict quality guidelines for miltary and space.

What kind of design considerations should I be aware of?

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When designing your extended length flex circuitry, there are some design considerations that you should be aware of and consider in the design phase to ensure a smooth manufacture process and save you unwanted costs and delays.

Design Considerations

- Current voltage and drop budget on power lines
- Critical loss budget on signal lines
- Operating frequency
Splice methods can join multiple flex segments
Part sizes up to 22x34” have no restrictions on plated through hole location
For sizes greater than 34”, be sure to consult our Applications Engineers for hole type and location